This is your quick and cost-effective entry into condition monitoring

Feb 11, 2022 8:31:04 AM / by Schildknecht AG posted in Cloud services, IIoT, IoT, IoT devices, IoT-enabled, IoT solutions

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Sensors can keep your machines and systems healthy and efficient. Being able to closely and continuously monitor the condition of production equipment in a factory will allow for targeted servicing and maintenance, fewer breakdowns and an increase in overall efficiency. The Schildknecht IoT Ready-To-Use system offers a quick and cost-effective entry into condition monitoring.

 

If you are new to the concept of condition based monitoring, it can be difficult to determine where to start. And what about the costs? And how to avoid turning it into a big and complex project with too many stakeholders?

 

There are many questions to consider before embarking on a condition monitoring project. At Schildknecht, we know how to answer them. Over the years we have built more than 500 proof of concepts together with our customers, and we have learned that you have to be pragmatic and focused to succeed.

 

Based on our experience, we have developed the Schildknecht IoT Ready-To-Use systems. They offer you a quick, easy and cost-effective entry into condition based monitoring, and we recommend a step-by-step approach to deploying them.

 

DataEagle Condition Monitoring System diagram

 

First steps for introducing condition monitoring

A good way to get started is to focus on the weak spots of your factory. Ask yourself these questions:

  • What are the weakest parts of my production setup?
  • Where do breakdowns occur most frequently?
  • Where do failures have financial consequences?
  • Where do breakdowns have widespread effects, e.g. because several production lines are blocked as a result?

 

Very likely you’ll be able to point out specific pumps, motors, or other equipment that constitute critical weaknesses in need of constant monitoring. This is the place to start.

 

The next step is to determine what you want to measure. The most common values are temperature, vibrations and noise level. However, the IoT Ready-To-Use system enables you to measure much more if necessary. Its CISS multi-sensor for harsh environments contains 8 sensors:

  • accelerometer
  • gyroscope
  • magnetometer
  • digital light sensor
  • pressure sensor
  • microphone
  • thermometer
  • humidity sensor

This versatility allows you to experiment and to adjust the setup along the way, until you have found the best parameters to monitor on your machines and equipment.

 

DataEagle Condition Monitoring System Product Images

 

Start with monitoring one application

To get started, it is important to focus on one application or machine. Don’t think too much about integration or turning this into a multi-functional system. Save that for later. The initial phase is all about focusing and building a strong case around one single application. This also lets you control costs and installation time.

 

From this point on you can adjust and expand your condition monitoring solution easily, as the Schildknecht wireless concept with decentralized sensors and central gateways gives you the flexibility to change your setup along the way.

 

For instance, you might have a number of older machines in your factory, with all the problems that go with them in regards to repair and spare parts. It would make good sense to monitor them closely to ensure maximum uptime and to extend their life span. A non-invasive system like IoT Ready-To-Use ensures easy retrofitting with the least possible installation efforts and disruption to production.

 

Or you can work towards the convergence of your IT and OT infrastructures. As IT and OT move closer together you might want to get a simultaneous overview of both worlds. For this, Schildknecht is partnering with PAESSLER, data from the Schildknecht system can be easily integrated into the PAESSLER PRTG Monitor.

 

Install the condition monitoring system

Getting a condition monitoring system up and running doesn’t have to be complicated and time consuming. We have designed our system explicitly with ease-of-use and flexibility in mind.

For instance, no integration is needed, and its multi-sensor has magnets for easy installation. Also, to avoid the hassle of installing extra wiring, the system’s gateway uses radio communication to send monitoring data to a cloud portal.

 

You can mount the multi-sensor directly on the engine or machine. It transmits measurement data via Bluetooth Low Energy (BLE) to the DATAEAGLE 2730 IoT gateway, which is able to receive data from up to 8 sensors simultaneously. The gateway then pre-processes the data and transfers it via wireless 3G/4G to the cloud, where it is stored and ready to be visualized and analyzed via the DATAEAGLE Portal.

 

The DATAEAGLE Cloud Portal provides a ready-to-use dashboard to get an overview of the data coming in from the sensors. At this point you can analyze the data. Depending on the use case, you can set different transmission intervals of the sensor values to the cloud, or you can set alarms for individual sensors.

 

Request a demo

Don’t hesitate to reach out to us for more information about how to get started with condition based monitoring. We invite you to request a demo or a test system – we are looking forward to helping you to a quick, easy and cost-effective entry into condition monitoring.

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Amazon FreeRTOS on Espressif ESP32!

Jul 18, 2018 11:04:01 AM / by Grid Connect Team posted in Internet of Things Applications, IoT blogs, IoT solutions, Press Releases, Espressif

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Espressif Systems collaborates with Amazon Web Services (AWS) to offer Amazon FreeRTOS for their ESP32 products. Making Internet of Things (IoT) easier by providing a secure connection between ESP32-based devices and AWS cloud services.


Check out these popular ESP32 products:

 

Shop more Espressif products here.

 

Learn more at Espressif.com

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10 Internet of Things (IoT) Design Considerations: Interoperability and Security

Feb 2, 2015 6:21:26 AM / by Brittney Borowicz posted in AllJoyn, AllSeen Alliance, Apple, business, cloud apps, end-to-end solutions, ETSI, General, Google, HomeKit, IETF, Internet of Things, internet standards, interoperability, IoT, IoT solutions, IoT space, IoT standards, manufacturers, Microsoft, Nest, protocols, Samsung, security, security threats, Sony, Telecom, Thread, White Papers

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9. Interoperability

As more manufacturers enable their products for the IoT, consumers will be introduced to many different cloud applications due to lack of cooperation between difference devices and companies. This is where the emerging IoT standards can help. Device manufacturers who support these standards will be able to ensure their products will be able to work and communicate with other manufacturers’ products that support the same protocols. This makes operating many IoT-enabled devices together much more simple and convenient. This also opens up new business opportunities by allowing for new features that the original manufacturers never dreamed of. For example, interoperability means that one day it might be possible for a consumer to simply say, “good night, house” to their app, and the app will programmatically turn-off all of the main house lights, TV’s and appliances and turn on the outside lighting, set the alarm clock for the morning and set the coffee pot to start brewing when the sun rises. In this example, each device could be from a different manufacturer, but since they all support the same standard, the application knows how to talk to them all and create new service offerings.

Some of the emerging interoperability standards include: Thread (supported by the likes of Google/Nest, Samsung and more), HomeKit (supported by Apple), AllJoyn (supported by Microsoft and Sony, part of the AllSeen Alliance), IETF (an internet standards body) and ETSI (a European-based standards organization – primarily in Telecom). The standards landscape is changing rapidly and manufacturers need to adapt their products to work with these standards as they are consolidated and settled in the future.

10. Security

Building a secure IoT-enabled device comes at a cost. As the IoT continues to grow, there is an increasing focus on its security and how safe the claims of end-to-end solutions really are. While security threats in the news have scared away some manufacturers and consumers from entering the IoT space, others view it as an opportunity for added value to their products. Implementing high-cost security into every product a company has is ideal, however not very economical. Manufacturers must find proper security for each of their IoT solutions while keeping costs down for them and their end-user.

This process must start at the time of a product's conception. Proper due-diligence is required from each manufacturer to find a way to secure their devices, protect their consumer and ultimately, the rest of the IoT world as well.

10IOTDESIGNCONSIDERATIONS_BANNER

>  For more information, please call Grid Connect Inc. at +1 (630) 245-1445, or email us at iot@gridconnect.com.

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