New ‘universal translator’ for industrial communications

Jun 6, 2022 9:00:00 AM / by Grid Connect Team posted in IIoT, Industrial IoT, IoT, IoT devices

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Grid Connect, Inc. and Real Time Automation® (RTA®) have partnered to bring original equipment makers a new embedded module that serves as a universal translator for enabling serial devices (RS-232, 422, 485, SPI, I2C) to communicate via protocols such as EtherNet/IP, Modbus TCP, PROFINET, BACnet/IP and others. OEMs also gain the capability to push data from plant-floor and field devices to analytical and business applications via OPC UA and MQTT.

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To develop the highly integrated, compact module (33mm x 23mm x 3mm), ​we combined ​RTA's​ protocol stacks with our know-how of hardware and IIoT.Grid32_paperclip

The module offers device makers a quick-to-market, affordable and simple solution for adding a full array of industrial protocols to any new or legacy device a manufacturer uses. If an OEM’s device is interacting with the factory in, say, Modbus, the module enables the equipment maker’s device to communicate in a next-gen protocol like PROFINET. The array of protocols is no longer out of reach for device makers that may be manufacturing a lower volume of new products or facing prohibitively high costs for converting legacy products.

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Read full press release here or at the following sites:

 

About Real Time Automation, Inc.

Established in 1989, Real Time Automation, Inc., is based in Wisconsin and specializes in making easy-to-use connectivity products, source code protocol stacks 

and OEM solutions for use by control engineers on factory floors everywhere.  Learn more

 

About Grid Connect, Inc.

Naperville, Ill.-based Grid Connect, Inc. is an ISO 9001:2015 company and has been a leader in the embedded and networking marketplace for more than 20 years. Grid Connect’s products range from custom OEM smart devices and security controllers to bridges, switches, and diagnostics tools. Along with the products Grid Connect makes, the company also distributes and supports complementary products from other high-quality technology makers. Learn more

 

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This is your quick and cost-effective entry into condition monitoring

Feb 11, 2022 8:31:04 AM / by Schildknecht AG posted in Cloud services, IIoT, IoT, IoT devices, IoT-enabled, IoT solutions

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Sensors can keep your machines and systems healthy and efficient. Being able to closely and continuously monitor the condition of production equipment in a factory will allow for targeted servicing and maintenance, fewer breakdowns and an increase in overall efficiency. The Schildknecht IoT Ready-To-Use system offers a quick and cost-effective entry into condition monitoring.

 

If you are new to the concept of condition based monitoring, it can be difficult to determine where to start. And what about the costs? And how to avoid turning it into a big and complex project with too many stakeholders?

 

There are many questions to consider before embarking on a condition monitoring project. At Schildknecht, we know how to answer them. Over the years we have built more than 500 proof of concepts together with our customers, and we have learned that you have to be pragmatic and focused to succeed.

 

Based on our experience, we have developed the Schildknecht IoT Ready-To-Use systems. They offer you a quick, easy and cost-effective entry into condition based monitoring, and we recommend a step-by-step approach to deploying them.

 

DataEagle Condition Monitoring System diagram

 

First steps for introducing condition monitoring

A good way to get started is to focus on the weak spots of your factory. Ask yourself these questions:

  • What are the weakest parts of my production setup?
  • Where do breakdowns occur most frequently?
  • Where do failures have financial consequences?
  • Where do breakdowns have widespread effects, e.g. because several production lines are blocked as a result?

 

Very likely you’ll be able to point out specific pumps, motors, or other equipment that constitute critical weaknesses in need of constant monitoring. This is the place to start.

 

The next step is to determine what you want to measure. The most common values are temperature, vibrations and noise level. However, the IoT Ready-To-Use system enables you to measure much more if necessary. Its CISS multi-sensor for harsh environments contains 8 sensors:

  • accelerometer
  • gyroscope
  • magnetometer
  • digital light sensor
  • pressure sensor
  • microphone
  • thermometer
  • humidity sensor

This versatility allows you to experiment and to adjust the setup along the way, until you have found the best parameters to monitor on your machines and equipment.

 

DataEagle Condition Monitoring System Product Images

 

Start with monitoring one application

To get started, it is important to focus on one application or machine. Don’t think too much about integration or turning this into a multi-functional system. Save that for later. The initial phase is all about focusing and building a strong case around one single application. This also lets you control costs and installation time.

 

From this point on you can adjust and expand your condition monitoring solution easily, as the Schildknecht wireless concept with decentralized sensors and central gateways gives you the flexibility to change your setup along the way.

 

For instance, you might have a number of older machines in your factory, with all the problems that go with them in regards to repair and spare parts. It would make good sense to monitor them closely to ensure maximum uptime and to extend their life span. A non-invasive system like IoT Ready-To-Use ensures easy retrofitting with the least possible installation efforts and disruption to production.

 

Or you can work towards the convergence of your IT and OT infrastructures. As IT and OT move closer together you might want to get a simultaneous overview of both worlds. For this, Schildknecht is partnering with PAESSLER, data from the Schildknecht system can be easily integrated into the PAESSLER PRTG Monitor.

 

Install the condition monitoring system

Getting a condition monitoring system up and running doesn’t have to be complicated and time consuming. We have designed our system explicitly with ease-of-use and flexibility in mind.

For instance, no integration is needed, and its multi-sensor has magnets for easy installation. Also, to avoid the hassle of installing extra wiring, the system’s gateway uses radio communication to send monitoring data to a cloud portal.

 

You can mount the multi-sensor directly on the engine or machine. It transmits measurement data via Bluetooth Low Energy (BLE) to the DATAEAGLE 2730 IoT gateway, which is able to receive data from up to 8 sensors simultaneously. The gateway then pre-processes the data and transfers it via wireless 3G/4G to the cloud, where it is stored and ready to be visualized and analyzed via the DATAEAGLE Portal.

 

The DATAEAGLE Cloud Portal provides a ready-to-use dashboard to get an overview of the data coming in from the sensors. At this point you can analyze the data. Depending on the use case, you can set different transmission intervals of the sensor values to the cloud, or you can set alarms for individual sensors.

 

Request a demo

Don’t hesitate to reach out to us for more information about how to get started with condition based monitoring. We invite you to request a demo or a test system – we are looking forward to helping you to a quick, easy and cost-effective entry into condition monitoring.

Contact Us

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FREE Webinar : How To Cloud-Enable Any Product - Quickly And Securely

Sep 9, 2020 4:01:38 PM / by Grid Connect Team posted in Events, Industrial IoT, IoT cloud, IoT devices, IoT-enabled device, Smart Devices, smart products, smart tech, smart technology, Webinar

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Join us for our free webinar and learn how you can quickly upgrade your product with an IoT solution.


Date
:
Thursday, Sept. 24, 2020Register Now

Time : 10:30 AM CT (8:30 AM PT)

 

In this 1-hour session you will learn about some of the pitfalls to developing Internet of Things (IoT) solutions. We will discuss how using off-the-shelf solutions can yield quick and powerful results. In particular we will review the ConnectSense Smart Power cord and how you can simply plug your product into an IoT solution.

 

Why You Should Attend

  • Add IoT capability to your enterprise applications
  • Quick IoT solutions for beta or qualification testing
  • IoT-enable your legacy products
  • Get your questions answered by experts

 

Presented By : Guest Speaker :
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Gary Marrs

Solutions Architect at Grid Connect

Adam Justice

CEO at Grid Connect

 

Register early, seats are limited!

Register Now

 

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Putting User Interface at the Start of Your IoT Design Process

Feb 9, 2015 10:35:25 AM / by Brittney Borowicz posted in app, connected devices, data, gateway, General, Internet of Things, IoT, IoT design, IoT devices, laptop, LCD, LCD display, LED, LED display, module, network, product design, smart homeg, smart phones, soft access point, soft AP, tablet, UI, user interface, UX, Wi-Fi, White Papers, Wi-Fi modules, wifi

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How are your buyers going to interface with your product?

This is one of the toughest aspects of Internet of Things (IoT) product design right now. Today’s consumers and business owners expect multiple ways to access and control the world around them and options for connected devices are numerous.

User interface options for IoT design range from using a smart home panel or gateway to an on-product LCD/LED display. The LCD/LED display can then be paired with LEDs or push buttons. In addition, apps to monitor and control connected devices can be web-based or available for on-the-go consumers with smart phones.

To determine what kind of user interface your product design needs, you must consider two things:

  1. The type of product
  2. The use-cases for this product

For example, is this product going to be used strictly in one location or on the go? Will it need to by physically touched to work or will it need to be operated remotely or both? Where will the user want to see the information that the device is collecting and how are they going to use that data?

Wi-Fi-enabled IoT devices may also have the ability to act as a soft access point (soft AP) to allow a user to “join” its network locally with a smart phone, laptop or tablet. Soft APs make product LED/LCD displays unnecessary since the screen of the connected device will serve the same purpose. Using a soft AP does not preclude the module from also connecting to the Internet and cloud-based services with some Wi-Fi modules though. This dual-mode is very attractive because the user can access the product remotely and locally, depending on the features and use-cases for the product.

So, what interface will provide the best user experience for your buyers? This needs to be one of the first questions you ask when designing a product for the IoT in order to provide the easiest and overall best experience for your customers.

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